https://www.pantorouter.com/assembly-base daily 0.75 2015-05-21 https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1431301863862-ZR5Q7GATFW6QU980OMFT/assem-1.jpg assembly-base When assembling the base frame, make sure the thin washers go inside the slots in the rails, not outside. I used a small screwdriver to push the washers against the screw's head while sliding the rails together. https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1431301863862-ZR5Q7GATFW6QU980OMFT/assem-1.jpg assembly-base When assembling the base frame, make sure the thin washers go inside the slots in the rails, not outside. I used a small screwdriver to push the washers against the screw's head while sliding the rails together. https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1431301863756-WIX4JAXEKGGU2NR8ZGUF/assem-2.jpg assembly-base Holes in the frame rails allow the screws to be tightened with an Allen key once the parts are slid into the right place. https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1432183421575-EPC17S5B5AJVICU10IWC/Base+with+edits.jpg assembly-base https://www.pantorouter.com/assembly-carriage daily 0.75 2015-05-11 https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1431302714260-VX0D37IYPTIODNNB9NDR/assem-5.jpg assembly-carriage The plunge carriage comes mostly pre-assembled. However, you will need to assemble and install the template holder on the carriage. https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1431302714260-VX0D37IYPTIODNNB9NDR/assem-5.jpg assembly-carriage The plunge carriage comes mostly pre-assembled. However, you will need to assemble and install the template holder on the carriage. https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1431302713709-I0UU2Y9IRT9PI9ZRQAGE/assem-6.jpg assembly-carriage Mount the vertical parts of the template holder to the metal base with four screws. Be careful inserting these screws, it's easy to get them cross threaded. It's advisable to use a regular screwdriver so you can tell if they are cross-threaded. https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1431302713709-OUP6YXIBAHU65SB9VXRY/assem-7.jpg assembly-carriage Install an angle brace on the plunge lever side. Slide a square nut into the channel to screw the angle brace into. https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1431302713209-OUUKUJI88K8MCZNNPT7M/assem-8.jpg assembly-carriage Then slide the cross piece into the uprights. The cross piece has two fasteners on each end for attaching to the rail. You may need to use a screwdriver to lightly push them outwards as you slide the crosspiece in. You may also need to loosen the screws holding these fasteners to get them in. https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1431302713359-874NX798ZA8IH78UHLCJ/assem-9.jpg assembly-carriage Lock the cross piece in place by tightening the screws in the side of the crosspiece with an Allen key. There are some springs in the pantograph mechanism to help hold up the router. It's easiest if you leave these unhooked until the rest of the machine is assembled so that the pantograph lies flat and does not push itself upwards. https://www.pantorouter.com/assembly-mating daily 0.75 2015-05-11 https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1431303202381-72CCT04MBEUBQL4C20DB/assem-10.jpg assembly-mating Plunge sled and frame ready for mating. Start by inserting one of the shafts in the linear bearings under the plunge sled. Also note that the tension springs in the pantograph have not yet been hooked up. This keeps the pantograph nice and flat. https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1431303202381-72CCT04MBEUBQL4C20DB/assem-10.jpg assembly-mating Plunge sled and frame ready for mating. Start by inserting one of the shafts in the linear bearings under the plunge sled. Also note that the tension springs in the pantograph have not yet been hooked up. This keeps the pantograph nice and flat. https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1431303205706-E7BU7QAZ6JRAXRTDB7HK/assem-11.jpg assembly-mating With the shaft in place, lift the plunge sled onto the frame. Be sure to hold the shaft while lifting the pantograph so it won't slide out. Slide the shaft forward through the front shaft holder. Slide it about 8 cm (3") beyond the shaft holder. https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1431303209755-TT1HG11BNEWSADOQ1OIY/assem-12.jpg assembly-mating Slide the rear shaft mount over to line up with the shaft and pull the shaft back into the rear shaft holder. The screws on all shaft holders should be loose during these steps. https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1431303215695-92MGQEJPSAZCO5REM79J/assem-13.jpg assembly-mating With the first shaft mounted on both ends, slide the second shaft into the linear bearings of the sled. It's easier if you do not try to slide it through the shaft holders at the same time. Once the shaft is in the linear bearings, slide the front shaft holder in place to line up with the shaft and push the shaft through it. https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1431303218956-1405PEGB090JS9UC9XXP/assem-14.jpg assembly-mating Slide the shaft forward enough to clear the rear shaft holder, then slide the rear shaft holder to line up with the shaft, and bring he shaft back far enough to go into the rear shaft holders. https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1431303222311-6H3ZOQL3OCWHRLZLG3UO/assem-15.jpg assembly-mating With the shaft holders still loose (able to slide side-to-side), use the table top to bring the plunge carriage parallel to the frame. https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1431303225792-TWMHS11UVTICP166DE4B/assem-16.jpg assembly-mating Tighten the shaft mounts. https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1431303229340-JLCS2PXZXSIG3WHAOOOX/assem-17.jpg assembly-mating Tighten the mounting screws for the shaft holders. https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1431303232824-GM430ERRQC1DJ89M6V9V/assem-18.jpg assembly-mating Install the U-bracket for the plunge lever. You will have to detach the U-bracket from the plunge lever to do this. https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1431303238035-PL2IYZ2T9ZN6EOE3VWYV/assem-19.jpg assembly-mating Use a screw and nut to mount the plunge lever in the U-bracket. https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1431304417338-HLJ0HZZ6B0RUG4PF7XSE/assem-20.jpg assembly-mating Mount the table. The table is slid from the side. Make sure the washers go inside the channels. https://www.pantorouter.com/press-releases daily 0.75 2026-05-23 https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1631081266904-840J433UH6L7QBU5DZ1P/Ad_Angle_0305.jpg Press Releases https://www.pantorouter.com/press-releases/2024/1/8/pantorouter-announces-latest-innovations-for-its-joinery-machine monthly 0.5 2024-01-08 https://www.pantorouter.com/press-releases/2022/1/11/woodcraft-solutions-offers-new-segmented-mortise-amp-tenon-templates-for-the-pantorouter monthly 0.5 2022-02-18 https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1620930454968-4SJS0MYCC6AI3BAL6KEW/Tenon_Array_1229.jpg Press Releases - Woodcraft Solutions Offers New Segmented Mortise & Tenon Templates for the PantoRouter™ - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1605124574945-TZ65PEXGQ4V9HN5SXMPN/IMG_6105.JPG Press Releases - Woodcraft Solutions Offers New Segmented Mortise & Tenon Templates for the PantoRouter™ - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1607362240173-A8GPXB2CI304BDJ0R54I/IMG_0045.jpeg Press Releases - Woodcraft Solutions Offers New Segmented Mortise & Tenon Templates for the PantoRouter™ - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.pantorouter.com/press-releases/2021/12/13/pantorouter-named-in-popular-woodworkings-2021-editors-choice-tools monthly 0.5 2021-12-16 https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/10ee8b83-7ec6-41ad-8fa0-c8a237c6fe43/PR_Popular+Woodworking+Editor+Choice+Logo_2021_red.jpg Press Releases - PantoRouter named in Popular Woodworking’s 2021 Editor’s Choice Tools - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.pantorouter.com/press-releases/2021/11/4/woodcraft-solutions-transitions-to-bosch-router-for-its-pantorouter-specialized-woodworking-joinery-machine monthly 0.5 2021-12-16 https://www.pantorouter.com/press-releases/category/Press+Releases monthly 0.5 https://www.pantorouter.com/press-releases/tag/Popular+Woodworking monthly 0.5 https://www.pantorouter.com/press-releases/tag/Joinery monthly 0.5 https://www.pantorouter.com/press-releases/tag/Dovetails monthly 0.5 https://www.pantorouter.com/press-releases/tag/Mortise monthly 0.5 https://www.pantorouter.com/press-releases/tag/Box+joints monthly 0.5 https://www.pantorouter.com/press-releases/tag/Tenon monthly 0.5 https://www.pantorouter.com/press-releases/tag/WoodWorking monthly 0.5 https://www.pantorouter.com/press-releases/tag/Press+Release monthly 0.5 https://www.pantorouter.com/press-releases/tag/Popular+Woodworking+2021+Editor%27s+Choice+Tools monthly 0.5 https://www.pantorouter.com/press-releases/tag/Joinery+Machine monthly 0.5 https://www.pantorouter.com/press-releases/tag/PantoRouter monthly 0.5 https://www.pantorouter.com/recent-articles daily 0.75 2024-09-04 https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/e005e326-7e83-4515-8175-47436cad469b/Re-tool+with+a+dedicated+joinery+machine%281%29.png Recent Articles https://www.pantorouter.com/recent-articles/2024/9/4/4-reasons-every-woodshop-needs-a-pantorouter monthly 0.5 2024-09-05 https://www.pantorouter.com/recent-articles/2024/3/29/why-every-woodworking-shop-needs-a-dedicated-joinery-machine monthly 0.5 2024-09-04 https://www.pantorouter.com/recent-articles/2024/1/10/re-tool-with-a-dedicated-joinery-machine monthly 0.5 2024-01-12 https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1fc74c25-7189-4422-9127-f77ccb14cdb0/Re-tool+with+a+dedicated+joinery+machine%282%29.jpg Recent Articles - Re-Tool with a Dedicated Joinery Machine - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/e005e326-7e83-4515-8175-47436cad469b/Re-tool+with+a+dedicated+joinery+machine%281%29.png Recent Articles - Re-Tool with a Dedicated Joinery Machine https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/f47428b1-c3b2-467d-b6ff-9bfec3ac67ef/Re-tool+with+a+dedicated+joinery+machine.jpg Recent Articles - Re-Tool with a Dedicated Joinery Machine - Make it stand out Whatever it is, the way you tell your story online can make all the difference. https://www.pantorouter.com/recent-articles/tag/white+paper monthly 0.5 https://www.pantorouter.com/recent-articles/tag/dedicated+joinery+machine monthly 0.5 https://www.pantorouter.com/recent-articles/tag/joinery monthly 0.5 https://www.pantorouter.com/shop daily 0.75 2025-09-18 https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1678467461473-LUG3ALEEINXQK8ZWYHQX/Bosch+Hero+with+logo+no+trademark.png Buy Now https://www.pantorouter.com/shop/mag-pencil-holder monthly 0.5 2026-07-14 https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/42526235-0e52-41fb-96b9-00df284c48c5/IMG_6642.jpeg Buy Now - 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IMG_6640.jpeg https://www.pantorouter.com/shop/flexivac-drill-press-dust-collection-kit monthly 0.5 2026-07-14 https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/d4920dce-1f49-4228-b34d-05955bf58e3f/FlexiVac+Components.png Buy Now - FlexiVac Drill Press Dust Collection Kit - FlexiVac Components.png https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/80134225-6394-412d-9b27-c0fc00e4958a/IMG_2802-edit+square.png Buy Now - FlexiVac Drill Press Dust Collection Kit - IMG_2802-edit square.png https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/dbc42aad-c136-4c06-9469-0630f9705b4c/IMG_2804-edit-square.png Buy Now - FlexiVac Drill Press Dust Collection Kit - IMG_2804-edit-square.png https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/44494521-ae89-4148-8eeb-1d59bb70cbc1/IMG_2805-edit+square.png Buy Now - FlexiVac Drill Press Dust Collection Kit - IMG_2805-edit square.png https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/5057a2f3-f9e9-4f41-948d-4bbad007b323/FlexiVac+Mounting+Size+Comp+graphic.png Buy Now - 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Vertical Clamping Jig https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1713569419597-CKNU0Z86B7T6PH504Q4E/IMG_6784-edit.jpg Buy Now - Vertical Clamping Jig https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1713550455479-99ZUHB6MWQXWR2QNVIH5/IMG_6787-edit.jpg Buy Now - Vertical Clamping Jig https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1713569485960-9S933STRC7N120RDNNQY/IMG_6881-edit.jpg Buy Now - Vertical Clamping Jig https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1713569535880-9ZECB7BFANG453JJA8BQ/IMG_6786-edit.jpg Buy Now - Vertical Clamping Jig https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1713569432642-50SMEWBETS2MZMIXX9D2/IMG_6789-edit.jpg Buy Now - Vertical Clamping Jig https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1713569449217-C67C74FXC4CFUXJPLZEC/IMG_6808-edit.jpg Buy Now - Vertical Clamping Jig https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1713569460920-R7CN87WEKI8LW0C0WMHL/IMG_6811-edit.jpg Buy Now - 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Whiteside Specialty bit pack https://www.pantorouter.com/shop/bosch-router-mount-conversion-kit monthly 0.5 2025-10-22 https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1677198569036-NCJ65C5F37FN0X0YJ9RQ/Bosch+CK+components+1.png Buy Now - Bosch router mount conversion kit https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1677198606840-6L2MWA00GVFO9DSHGJB4/IMG_2836.JPG Buy Now - Bosch router mount conversion kit https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1677198607386-83H6FK1TEKJ7XQT0I0LE/IMG_2907.JPG Buy Now - Bosch router mount conversion kit https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1677198795542-GXBLOREJ0AG5G7GENT5N/IMG_3364.jpeg Buy Now - Bosch router mount conversion kit https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1677198655643-6V3AXVTSLM4L7HWJSYK2/IMG_3257.jpg Buy Now - Bosch router mount conversion kit https://images.squarespace-cdn.com/content/v1/5523333ee4b0ef65b02483bf/1677198943862-7G1DGPXWW58BG6DD7VOM/dust+collection+hood+6.png Buy Now - 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